Part 1: 5 ton Decoiler
Work type: Passive type, Expand and shrink manually
Structure：Steel channel welded for the basic frame
Usage: Support coil and make uncoiling, need forklift or overhead crane to carry coil on decoiler
Loading capacity: 5 tons
Inner diameter: 450-550mm (manual adjustment)
Coil width: 1250mm
Manual brake system, with big hand driving wheel, easy to operate
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Part 2: Main roll former
Feeding device：Steel plate welded as the feeding platform
One set supporting roller
Equipped 2-3 plastic rollers in the middle of the platform to feed material, prevent the material surface damaged
There are several bearing besides the platform, to protect the edge of the material
Feeding width is adjustable with the handle wheels
Rolling shaft： Shaft material:45# STEEL
Shaft type: solid shaft
Shaft diameter: 80 mm
Tempering treatment to prevent deformed and improve hardness
Roller： 45# steel
3mm Chromed treatment, make the rollers more smoothly, improve the hardness and prevent abrasion, anti corrosion increase of service life
Rolling station： 21 rolling stations
Work speed： 0-25 m/min
Machine structure： Carbon steel welded structure 20mm middle wall plate
Machine basic frame： 350# H steel welded
Anti rusty treatment after welding
Work power： 7.5 kw
Rolling spacer： Anti rusty treatment
Steel bar： Anti rusty treatment
Transmission： By Chains
The basic frame with diagonal bracing
Advantage：With this design, it will make our machine works more stable
The feeding part
Advantage：
- With supporting rollers, to feed material more smoothly
- Equipped 2-3 stripes in the middle of the platform to feed material, prevent the material surface damaged
- With hand wheels to adjust the feeding size, more convenient.
- With manual cutter to cut the feeding material more easily.
With two gears outside, to make the up shaft run from passively to actively, with more power and run more faster.
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The spacers and rollers
Advantage:
- For all of our rollers, spacers and shafts, we all mark numbers on it, it’s very convenient for you to maintenance the machine in the future.
2. There is ball bearings inside the rollers, to make all the rollers run at same speed when machine is run. 3. Because the rollers inside with ball bearings, our rollers is bigger than others, so work speed is faster. 4. All rollers and spacers, we do 3mm thickness chrome coating, to increase hardness and anti-rust. Some factories maybe use 1-2mm chrome coating.
The shaft part
Advantage: We make grooves to inset two nuts and cushion on the shaft. To avoid shafts loosing when machine works. Due to this design, shafts will be fixed more and more firm when it is working.
Part 3: PLC control system
Frequency brand： Delta (original)
PLC brand： Delta (original)
Frequency brand： Delta (original)
Screen type： Touch screen, also have buttons on the panel
Screen language： English/Chinese/Spanish
Cut command： Yes
Profile length set-up： Yes
Batch quantity program： Yes
Low pressure electric part ：Schneider brand
Encode： Omron brand
Two models control box for you choose
Control station with aviation plug, more easy to install the machine
Part 4: Hydraulic cutting system
Work type Hydraulic cutting
Driving method By pillar type Cylinder
Hydraulic motor power 5.5 kw
Cutter material GB-Cr12
Cutting length tolerance ±1mm/3m
Cutting feature Steady and safe working condition
Oil tube and wires connection All the tubes and wires will be marked by the numbers or letters,So that it will be very easy to connect for the new.
The hydraulic pump station with cooling system
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Considering the high temperature of some countries, Equipped with fan on the tank, in case the oil temperature getting hot when the machine working for hours continuously, ensure the hydraulic oil in a constant temperature to have enough power for cutting device