2022年5月13日

Durable Thermal Insulation and Noise Reduction Roofing Sheet

to live in a much cozier house--more durable, anti- condensation, thermal insulation, and without any noise, come here and see a new roofing sheet — to live in a much cozier house–more durable, anti- condensation, thermal insulation, and without any noise, come here and see a new roofing sheet

INTRODUCTION:

Do you have the following concerns before building a new house with color steel plates?

The color steel plate material is fragile, and the life of the house is short; or neither is it resistant to cold in winter, nor resistant to heat in summer; or the noise outside makes you unable to sleep in the middle of the night l, and even affects your daily life, etc. If you are facing these kinds of troubles, please don’t be worry, because Zhongtuo will help you, giving you a much cozier house–more durable, anti- condensation, thermal insulation, and without any noise. Come here and see a new roofing sheet.

ADVANTAGES：

This kind of sheet is made of a new type of thermal cladding material, which is composed of up to 8 layers of materials, and is processed through five high-temperature heat bonding processes and two high-strength anti-aging glue bonding processes. So compared others, your house will last longer and be more resilient to disasters.

In addition, we also take the climate into consideration. During winter, the big difference of temperature between day and night is easy to cause condensation. If not considered in the sign stage, condensation will greatly reduce the life of the building and affect the functionality, so the cost of maintenance will increase significantly. Anti-condensation sheet is dedicated to solve these problems in metal buildings, which could replace insulation materials, with more than20 years’ life expectancy, reducing construction costs and easy to pass fire protection approval. On this basis, Zhongtuo designed the new material and metal type roofing sheet. This new type roofing sheet,can be customized as the shape of roofing sheet you need,and compared to the normal PPGI metal roof sheet, It is better in terms of lifetime and muti-function.

More importantly, for corrosion of large industrial plants and warehouses (coking plants, ammonium sulfate plants, metallurgical plants, vulcanization plants, pickling plants, battery plants, chemical plants, steel rolling plants), the requirements for the acid and alkali resistance of the building are very high, fortunately, we can meet such a request. The roofing sheet we provided have strong acid and alkali resistance, escorting your production and operation.

So compared with other ordinary color steel plates, its advantages are more prominent, and since the this kind of sheet was promoted in the market, it has also been widely praised by users with its super anti-corrosion performance heat insulation effect, long service life, sound insulation and super strong acid and alkali resistance capability.

A house with this sheet can not only ensure a good quality of life, but also save the cost of repairing the house. It will definitely be a very wise choice to cooperate with us. Here more for your reference. If you need just contact us and tell \us your prefer, our products can be customized into different shapes and colors according to your like.

If you are interested in our products, please contact us.

by zhongtuocn

2022年5月12日

Anti-aging Trapezoidal (IBR) Roofing Sheet Roll Forming Machine

Description:

The good-priced new roofing sheet machine is your best choice with multi-function, and it is a good helper for heat and sound insulation For more details, please click here now.

The 2022 New Anti-aging Trapezoidal (IBR) Roofing Sheet Machine can easily produce the metal roofing sheets in a high speed with Inverted Box Ribs. Like other metal sheet roll former, this Machine is capable to run both automatically and manually. And more importantly, it is versatile, not only can produce normal PPGI and color steel material, but also can be used for composite material, so it is a good helper for heat and sound insulation.

The IBR roofing sheet machine and corrugated roofing sheet machine occupy the top ten in color steel tile sales in African steel building industry. Here is one drawing profile for your reference:

Anti-aging Trapezoidal (IBR) Roofing Sheet Roll Forming Machine

Technical Specifications:

Advantages:

Forthe gear, it is important for the machine that we use Chinese famous brand HRB
Forthe leveling part, we will use two layer and handrail
Forthe roller, we use the carefully polished one to make sure it will not damage the surface of raw

The main parts of the Anti-aging Trapezoidal (IBR) Roofing Sheet Roll Forming Machine:

ManualUncoiler;
FeedingGuider;
Rollforming machine;
HydraulicCutting system;
PLCControl System;
RunoutTable

For the Anti-aging Trapezoidal (IBR) Roofing Sheet Roll Forming Machine above is about the slow speed like 25 meter per minute. We also have another options like 45 meter per minute, here is the machine pictures for your reference:

Anti-aging Trapezoidal (IBR) Roofing Sheet Roll Forming Machine

by zhongtuocn

2022年4月1日

V115 metal roofing sheet or wall cladding sheet rolling forming machine is designed to make the roofing sheet in batch fully automatically. V115 is a quite popular design as it is either could be used as roofing sheet and wall cladding sheet, here is one drawing profile for your reference:

V115: For this profile the wave height is 33mm and wave distance is 115mm. And the material we use either as normal PPGI or the hot filmed 8 layer PPGI so the thickness could be to 2.0mm. Something like this:

V115 metal roofing sheet machine design:

Option A: Economic type

Option B: Stronger version:

Different with Option A, option B we use the Molding frame and gearbox as transmission. From the speed, it is more faster and more durable. But the cost is also more higher.

V115 metal roofing sheet machine working flow:

The advantages of V115 roofing sheet machine:

The hydraulic station we put on the machine, so when you get it, you can save the installation time, as the tubes are connected well.
The PLC installed on the machine, so it is quite easy to operate.
Use the stronger cutter holder, so it can use for a long time.
Two hydraulic jacks for shearing more powerful.
Use the separated mold to do the rolling forming., so it can make the wave distance and wave shape more beautiful.
Withe manual cutter, so you can cut the coil at any place.

How to adjust for both two type material?

For the machine design, we design a little bitter than the normal one and then it can handle quite thicker but soft filmed coil.
When handling the normal PPGI coil, it can protect the surface better also and then have higher speed.
As to how to switch, there are some handrails at the side of the roller. When handling thick coil, simple take it up and then handling thin PPGI and then simple press it down.

Where and how the V115 filmed and not filmed used?

Here is the machine working videos for your reference:

by zhongtuocn

2022年2月10日

Arch metal curve roofing forming machine is designed to do the crimping or curving on the metal roofing sheets. It can be used to make the curve roofing itself; it can be used to make the curveing by bending degree. Normally speaking, each punching it can change 10 degree and the punching degree is adjustable.

Not all the shape could be made by the Arch metal curve roofing forming machine, her I take some sample to show the machine design and how it works.

For the arch metal curve roofing forming machine, it handles the metal roofing sheets like this. When do the curve roofing sheets, it handles like this:

Arch metal curve roofing forming machine design like this:

Main parameters of arch metal curve roofing forming machine

2	Dimension of line	Main machine:230016501600mm
3	Weight	About 1.5T
4	Feeding roller material	45# high steel,machine by CNC, chormed 0.05mm
5	Shafts	70mm
6	Feeding steps	2 pass
7	Main motor power	3Kw Stepper motor(run accurately)
8	Hydraulic motor power	4Kw
9	Voltage	380V/3phase/50HZ(or as your requirement)
10	Material	Color steel plate
11	Drive type	Wheel gear driving,running by stepper motor
12	Thickness	0.3-0.8mm
13	Crimping mould	Cr12 high steel,quenched
14	Productivity	5-10m/min (not including the cutting time)
15	Control system	Delta PLC box with inverter, ouch screen

Here are some parameters of the Arch metal curve roofing forming machine for your reference:

Arch metal curve roofing forming machine finished products for your refernece:

For this machine, if you want to know more information, please contact us at any time.

by zhongtuocn

2022年2月10日

ZhongTuo Machinery is specialized in designing and manufacturing wall cladding panel making machine. This kind of machine is used to make wall panels in batch and in an automatic way. The speed of our machine can reach 25m/min. The machine can produce colorful steel wall panels, which can change the finished products width flexibly and meet the different needs of the market for multiple specifications.

Here is a video of wall cladding panel making machine for your reference:

There are several types of wall cladding panels for your options:

Wall claddings are available in several types and forms – from normal wooden panels to 3D wall panels. Their types differ in material, texture and dimensions. Some of the common indoor wall cladding types is wood cladding, steel cladding, stone cladding, etc.

Aluminum wall cladding panels are costly when compared with other kinds of cladding units. But aluminum cladding enjoys more durability and longer life. Same like the rolling forming machine, wall cladding rolling forming could be used to make either aluminum cladding panels and PPGI panels. These units are subjected to less maintenance or replacement over the years. Aluminum cladding is used mainly for basement and storage walls of the building. High quality and treated aluminum cladding are used for large commercial buildings and structures. Even if long time, it also keep fresh and new. ZhongTuo wall cladding panel making machine can do all of the metal rolling forming works for you. Here are the machine pictures for your reference.

Metal wall cladding rolling forming machine has the following features:

It has pre-cutting system which allows you to cut the sheet at any length.
With many type ribs options, by one machine you can make many types wall cladding panels.
Linear function. One machine can make any width wall cladding panels within some range.
All rollers are chromed for long time to use.
PLC control for width and size changing, fully automatic.

Application of wall cladding panel making machine:

by zhongtuocn

2022年1月27日

The sandwich panel roll forming machine is widely used to produce the wall and roof sandwich panels. The final products can be applied to pre-fabricated houses, modular houses, refrigeration rooms, etc. ZhongTuo Machinery can offer you different kinds of machines as your requirements. And we also provide services for you to make sure that the machine is safe to operate via video link by our skillful technicians. If permitte, we even can send our technicians to your factory to guide the installation on site. So if you sre interested in our machines, just click here to contact us at any time.

Here is a video of the sandwich panel roll forming machine for your reference:

Here are some drawing profiles of final products that our machine can manufacture for your reference:

As you can see, the machine made from our company can produce several types of sandwich panels. These kind of sandwich panels are composite, which means that the core of panels is filled up with insulation materials, such as polyurethane foam or rock wool. They are universely used in the building industry. In addition, ZhongTuo Machinery has ability to produce panels in all shapes and sizes. We choose the highest-quality raw materials to make sure the final product and our machine enjoy long-term life.

Here let me introduce some main components of the roll forming machine:

Decoilers: The machine is equipped with 2 or 4 decoilers. These decoilers are responsible for input of the steels, sending steels from the upper to the lower parts. The decoilers for continuous plants are made with a 4-segment structure, with a motor that can work in tension or in a loop and with a hydraulic loading cradle that does not need floor foundations.

Roll forming machines: The roll forming part is used to shape the metal and produce the desired sandwich panels. This part has been equipped with a cassette changing system for the purpose of replacing the profile during the manufuacturing in a quick and easy way. We also manage double rotating profiling machines.

Double belt: The double belt is the major part of the machine. This part connects upper parts and lower parts of panels. It is made from stainless steel plaes and it features extreme precesion and high accuracy.

If you want to learn more about the machine or other kinds of machines that ZhongTuo Machinery manufacture, please contact us right away! We are sincerely waiting for you.

by zhongtuocn

2021年12月30日

Interchangeable c/z purlin roll forming machine manufactures both Cee & Zed shaped section channels with shapes and sizes quick changed by PLC control within the thickness of 3.0mm from 1.5mm and the bottom sizes could be from 50 to 300mm.

Here use some brief words to descrip the Interchangeable C/Z purlin rolls forming machine. In some degree, we call it as semi-automatic C/Z purlin roll forming machines, even if the changing time is greatly improved, from C to Z could be controlled within 5 minutes but the cutter adjustmnet need manual work.

However, this machine can make both C and Z shaped section channels. People still need two machines for the manufacturing of C and Z steel purlins. Investment on two roll forming machines (one Cee shaped section channel roll forming machine and one Zed shaped section channel roll forming machine) is not ideal solution to contractors or distributiors. As a result, our genuis roll forming engineers have pictured out a new type roll forming machine image in their mind. One machine can make all sizes C channel and Z channel; the punching station can be made as many as you need.

Zhongtuo C/Z purlin interchangeable roll forming machine has been designed to produce both C and Z steel purlins with any sizes available. The profile change including cutting dies for C to Z takes at most 30 minutes (just clutches taken out, a 180° turning on some rolling tools and clutches inserted in) and size change needs at most 5 minutes (just input the required distance through the touch screen on PLC control cabinet ). So much efficiency has been improved by this quick-change c/z steel purlin roll forming machine

Technical Parameters of Interchangeable C/Z purlin roll forming machine:

Cutting tools adjustable for any sizes of C and Z purlins

Raw material: Q235 Galvanized steel coil or Cold rolled steel;
Thickness of Material:1.5—3.2mm;
Yield strength of raw materials: 235MPA-345MPA;
Coil Weight: 5 Tons;
Diameter of Leveling Roller: 90mm;
Material Width: 300-580mm;
Feeding guide: 2 pairs slide wheels for adjusting left hand right;
2 Pairs pinch rollers: one in each side of leveler;
7-Roller Leveler: 3 rollers up and 4 rollers down with no power;
Forming speed: 0-15m/min(not including punching and cutting);
Forming steps: 18 stations;
Diameter of Shafts: 70mm;
Material of Roller: high quality GCR15 bearing steel;
Driven: Hydraulic driven type;
The Max punching thickness: 3.2mm;
Hydraulic puning & cutting: Stop to punch and cut;
Materials of Punching Molds: Cr12MoV steel with quench treatment;
Material of Cutting Blades:Cr12 steel;
Hydraulic Power: 30KW;
Hydraulic Cutting:Automatically cutting according to the length and quantities the clients set on the touch screen
Tolerance of cutting length:+/-2mm
PLC Control Box: 700mmx1000mmx300mm
Control System: PLC, inverter and HMI touch screen and Omron encoder

Voltage: customize

Comparison: manual C & Z machine, semi automatic C & Z machine.

Options A: manual C & Z machine

Traditional c/z purlin can make many section channels of different sizes (standard: 6 different sizes varied from 80-300mm web sizes,50-100mm flange sizes,15-20mm leg sizes), but it needs manual changing and each size changing will take at least 2 hours, as a result, traditional c/z steel purlin roll forming machines don’t work so much efficiently.

Option B: semi automatic C & Z machine

Different with other type CZ purline, ours can finish shape from C to Z can be finished within 5 minute. While on a other design of sem-automatic machine, operators move the respective sub-frames to adjust for different sizes of web heights or flanges.

by zhongtuocn

2021年12月18日

Machine parameters

3T Manual/hydraulic decoiler

Usage: It is used to support the steel coil and uncoil it in a turntable way. Passive uncoil pulled by roll forming system.

Note: You can choose the manual decoiler or the hydraulic decoiler as need. The price of the hydraulic decoiler is 3500USD higher than the manual one. If you want the loading car, you need to pay more 2000USD.

Max coil inner diameter: 450-550mm 2 max loading capacity: 3T
Max width of coil: 1000mm
Hydraulic power: 3 kW

Pump diameter: 120mm

Main Roll Forming Machine

Door frame roll forming machine

Feeding and leveling part

Putting the raw material through the platform for manufacturing and processing, can ensure the products are clean, parallel and everything is uniform. Consult the equipment regulation for the function of locating the iron panel.

Roll forming

After leveling, the steel plate will enter this part for forming. Voltage: 380V/50HZ 3Phase (as customer’s request)

Roller fixer : Guide column Frame: pillar frame Memorial arch frame type Frame thickness: 25mm Drive mode: gear

Material of rollers: GCr15 Quenching treatment at 56 degree. Material of shafts: 45# steel with tempering

Diameter of shafts: φ90mm, adjusting density by harden, quenching. Number of stations: 16 stations

Main power: 2 x 5.5kw (two motors for transporting power more evenly.)

Hydraulic Shearing（Door frame roll forming machine）

Shearing part

After roll forming, the product will be cut at this part. Material of blades: Gcr12 quenched

Power supply : hydraulic power

Stroke switch : non-contact photoelectric switch

Hydraulic station 46 # hydraulic oil 5.5kw hydraulic power

Components: The system includes one set of hydraulic tank, one set of hydraulic oil pump,

two hydraulic pipes, and sets of electromagnetism valves.

PLC control system

Door frame roll forming machine

Feature:

Adopted PLC, transducer, touch panel from Delta Taiwan to ensure high speed with stability, precision and
Other electric element are
Equipped with movable switch, air break, radiator, transformer & electric leakage protector for operation convenience and

Note: if you do not like this type portable PLC, we can change to cabinet type.

Product receiving table

It adopts welded steel and supported roller to transmit the products.

by zhongtuocn

2021年12月16日

Production flow chart:

Decoiling— Roll forming— Cut to length—Final product

Machine components:

Technical specification of every parts of machine line : ( Photos just for reference )

1).UN-coiler:

(1).To support and uncoil the steel coil, tenses the coil, it is convenient to operate.

Suit for :

Inner diameter of coil : φ450-550mm,

Max outer coil diameter : 1250mm,

Max width of coil : 1250mm,

Max capacity : 5T

Manual un-coiler

2). Roll forming machine

(1).Profile of colored steel panel produced by this type of roll forming machine:

Profile drawing of glazed tile roll forming machine

Effective width:1100mm

Feeding width: 1250 mm

Thickness of formed steel : 0.3-0.6mm(usually the thickness of the sheet is less than 1 mm)

Material of coil or plate :GI,PPGI

.Picture of roll forming machine (just for reference)

(3). Parameters of roll forming machine

(1) Material of frame : (high grade) 400 mm‘H’ shape steel welding

(2) Thickness of whole plate not welding middle plate : 20mm

(3) Step of roller : 13 steps

(4) Diameter of shaft （solid shaft）:74 mm

(5) Material of shaft （solid shaft）: (high grade) 45# Steel，quenching and tempering treatment

(6) Material of roller: 45# Steel

(7) Treatment of roller : hard chromize coated 0.05-0.07mm

(8) Drive type of roll forming machine : drive by chain

(9) Chain : 25.4mm (high grade)

(10) Bearing : 6210 (high grade)

(11) Reducer : 5# cycloid reducer (high grade)

(12) Power of main motor : 5.5KW

(13) Voltage : 380V/50Hz/3phase

(14) Motor power of hydraulic station : 5.5kw

(15) Line speed : about 3-5 m/min

(16) Oil pump of hydraulic station : gear oil pump (high grade)

(17) Hydraulic cutting: cutting controlled by PLC

(18) Accuracy of cutting : +/- 2mm

(19) Razor blades material : Cr12, quenching 58-62 °.

(20) Appearance size of main forming machine : 7m (length)*1.6m (width) *1.4m (height)

(21) Electrically controlled system : entire machine controlled by PLC

(22) PLC : DELTA（TAIWAN）

(23) Frequency converter : DELTA（TAIWAN）

(24) Frequency converter power : 5.5KW

(25) Encoder : ROUNDSS(high grade)

(26) Controlling desktop : text screen (high grade)

(27) Electrical parts : DELIXI or CHINT

3). Hydraulic Cutting(picture just for reference)

Hydraulic cutting, pillar

Post cut, stop to cut,

The cutting blade material is Cr12,

The cutting tolerance:±2.0mm

4). Receiving table (picture just for reference):

In order to collect the final product, it is conveniently for workers to stack.

Optional type:

(1). Sample stacker

6). Electric control system:

PLC control the whole line. Human-machine interface, whirl encoder calculates the length, the touch screen sets the length. You can set lots of data one time. Frequency adjusts speed, it has auto adjustment function Transducer drives the main machine, it has E-stop button, which promise the safe running.

7). Hydraulic station

Supply the power for cutting device, pressed device and punching device. 100 L big tank.

by zhongtuocn

2021年10月16日

1637132467-Selective-Pallet-Racking-rolling-machine-2.jpg

Click into the livestream to visit the factory and grab the discount price of construction machinery! The live broadcast of the professional building material machines manufacturer’s factory! Zhongtuo Machinery’s products hot sell domestically and sold to more than 150 foreign countries.We sold all the roll forming machines for building metal materials.such as roof tile/steel frame/stud and track/door frame/garage door/roll forming machines etc.machines are customized!If you need,just contact us

leave message grap discount！

Newer Posts

Older Posts

Materials - ZTRFM - Page 2