Industry - ZTRFM

by zhongtuocn
2022年12月12日
Industry18

Automatic c channel rolling making machine

Automatic C-Channels rolling making machine is designed to make the many sizes C profiles by one machine. C Channel & Box Channel thicknesses vary from .003″ thick up to .150″ thick. On 1/4 & 1/2 hard aluminum, Aluminum C Channel & Aluminum Box Channel thicknesses can reach up to .250″ thick. Many different decorative pre-coated metals are generally not recommended when more than .030″ thickness is required unless larger than normal corner radii can be used. Some coatings can be used, however, up to .125″ thick such as a pre-finished Hot Dip Galvanized coating. Box Channel & C-Channel Lengths may be from 3″ thru 40 feet long with close tolerances. Many different lengths can be put on one purchase order. Here are some sizes for your reference:

automatic c channel rolling making machine

Specification of automatic c channel rolling making machine

 

 

Main roll forming machine
Note: We use split rollers to realize one machine to produce C profile products with different bottom widths.
Voltage 380V ,50Hz, 3Phase (as customer request)
Frame type Memorial arch frame of thickness 30mm
Drive mode Heavy duty gearbox as transmission
Material of rollers GCr12mov
Material of shafts 45# steel with tempering
Diameter of shafts Φ70mm
Number of rollers 15 rollers With more rib roller one more station and 4 sets rib adjustable rollers
Main power 7.5 kw and with one more motors 11kw
Raw Materials Galvanized steel plate
Material thickness 0.5-1.5 mm
Forming speed 50 m per minute without punching hole

automatic c channel rolling making machine features:

  1. Sizes are adjusted by PLC fully automatically. The shaft with rollers are movable.
  2. Handrail at the leveling part with guiding system, for feeding coil easily.
  3. With oil drops to cool the roller and make it durable and use for a long time.
  4. Gearbox transmission to make sure fast speed. For our machine the speed could be adjusted from 25 to 120 meter per minute.
  5. Separated rollers for sizes adjustments.
  6. Use two motors for main transmission system to give the power evenly.
  7. Use servo motor for tracking shearing.
  8. Use energy tank for non-stop punching and shearing. By this way, the shearing is more beautiful no bur.
  9. With the adjustable embossing rollers and ribs, you can make them according to your own design.
  10. automatic c channel rolling making machine features

About the package system:

When the machine working in high speed, the workers are hard to do the collection of the stud and track. Then you can choose the automatic package system, it can help you package the profiles orderly and then package them well for loading.

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by zhongtuocn
2022年7月12日
1657589073-Molding-frame-IBR1.jpg
Industry9

Molding frame trapezoidal metal roofing sheet rolling forming machine

Description of Molding frame trapezoidal metal roofing sheet rolling forming machine

Molding frame trapezoidal metal roofing sheet rolling forming machine is designed to make the metal trapezoidal IBR roofing sheet machines in batch fully automatically. This machine is good for those who has strong desire to buy some good machines, as it uses the molding frame which thickness is around 35 to 45 mm thickness. And the machine rolling forming takes the separated molding rolling forming to enhance the machine working speed. Here I will take some random popular drawing from Egypt for your reference:

Ø MATERIAL:

1) Coil Width: 1250mm

2) Suitable Coil Thickness: 0.3 mm-0.7mm

3) Suitable Raw Materials: Color steel sheet

4) Yield strength of raw material: 235Mpa

Ø Main rolling forming machine features:

1) The main frame of machine is welded separately and the outside wall is connected by screw after being rotoblasted on the surface.

2) Roller Material is high grade No.45 forged steel, with digital-controlled procession.

3) Shafts of rollers are tooled by grinding machine for two times to ensure the precision of final product.

4) The rollers are plated with hard chrome with thickness of 0.05mm on the surface after being machined by the exact machine tool. So that ensures long life of forming rollers.

5) Shaft diameter is 72mm.

6) Quantity of forming rollers : about 16 stations (Depend on final design, but machine length will be controlled within 7.5 meters length)

7) Adding bearings inside the rollers.

8) Chain and gear move the line, motor drives. All working actions are controlled by PLC electric cabinet automatically.

9) Suitable power voltage:380V/50HZ/3Phase (can be designed according to buyer’s requirement)

10) Line working speed (Forming speed): about 20-25m/min (without cut time)

11) Main machine motor power: about 5.5KW (Depend on final design)

Feeding table or leveling beach:
1. Pre-manual cutter to cut at any length or cut the start of untidy part.

  1. Carrier roller can protect your coil from scratch.
  2. Film device can loading plastic film and covered on the roof sheet
  3. The rubber roller can help feeding the material into machine faster.
  4. The machine can roll forming 1220 mm & 1450 mm two kind of width. Here has hand wheel on one side to adjust the feeding width.

For this type design, it could be used to design any roofing profiles, like round wave or step tile and other IBR tiles. Here are more details of elements for your reference.

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by zhongtuocn
2022年7月11日
1657530079-widespan-IBR5.jpg
Industry60

WIDESPAN ROOF SHEETING ROLL FORMING MACHINE

Description of Widespan Roof Sheetign Roll Forming Machine 

Wide span Roof Sheeting Roll Forming Machine is designed to produce widespan roofing sheets. Which is widely used in South African. Here are some drawing profile for your reference:

Profile Details of Widespan Roof Sheetign Roll Forming Machine

TRS 6 is one of the classic wide span, bold rib trapezoidal profile used commercially and for residential buildings. And the material could be roofing and cladding. G550 grade steel with minimum 0.40mm BMT and maximum 0.55 BMT gives more resilience to damage.

Application of Widespan Roof Sheetign Roll Forming Machine

Wide span roofing sheet is ideal for use on new homes, and existing buildings as roofing and wall cladding system. End Span 0.40/0.55 BMT: 1100 mm/1300 mm and internal Span 0.40/0.55 BMT: 1450mm/2000 mm

Wide span Roof Sheeting Roll Forming Machine:

What’s Widespan different with the normal IBR type?

Widespan is a box profile which is similar to IBR Roofing Sheeting. Using the same input width coil, it have a better cover width than a IBR roofing sheet. It is more economical alternative than IBR Roofing Sheeting.Widespan roof sheeting has various applications from industrial and residential roof covering ti side cladding for factories and warehouses. Widespan is also popular solution carports and sheets due to its economical and aesthetic properties.The coils for Widespan Roofing sheet are Galvanized, Zinc, PPGI, etc. The thickness is from 0.2-0.8 and full hard material.

Layout of Widepan Roof Sheeting Roll Forming Machine

Uncoiling–Feeding and Guiding–Roll Forming-Cutting Off–Collecting

Roll Forming Machine of widespan for your reference:

  • Adopt H Beam and Steel Plate Welded, the wall plate thickness is 25mm.
  • Coil width: 914-925mm
  • Forming Stands: 18
  • Roller Material: ASTM 1045, quenched and chromed 0.05mm thickness
  • Shaft Material: ASTM 1045, quenched, solid round steel, diameter is 80mm
  • Main Motor Power: 7.5KW
  • Power Transition: Chain and Gear
  • Roll Forming Speed: 15m / min
  • The machine will cover safety net.
  • The main part of widespan roof sheeting roll forming machine, quality design

Hydraulic Cut off Device

  • Material Of Cutting Mold: Cr12 Steel With Quenched Treatment HRC 60-62
  • Cutting Length And Quantity: Workers Can Set The Length and Quantity on the PLC Touch Screen
  • Hydraulic Station Power: 5.5 KW
  • Tolerance Of Cutting Length: +/-2mm

And if you need more information, please contact us at any time.

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by zhongtuocn
2022年7月1日
1656660579-QQ截图20220701152245.jpg
IndustryMaterials95

Laser welding shutter shaft tube rolling forming machine

Laser welding shutter shaft tube rolling forming machine is designed to make the welded tube in batch fully automatically. Here I will show you the drawing profile for your reference:

For the shutter shaft tubes,  there are very Specific Quality Requirements for Tube Rollers. A Tube Roller must be Straight, very Straight. Shade meet that straightness criteria for both the locked seam and the tube length itself. Packaging requirements are provided to keep each “Tubing Roller” safe from bending through normal shipping practices and then some. Special cartons and skids are designed to provide this for our Tubing Rollers. Based on the knowledge of knowing those, we design the Laser welding shutter shaft tube rolling forming machine, if the production rate is higher, you can also use the HF system to do the welding. Normally speaking, the laser welding speed is around 7 to 13 meter per minute but the HF welding can make the speed to 70 to 120 meter per minute. Welding system is adjustable, but here I will share the laser welding here.

Main rolling forming machine:

Guidance holder, 1 sets.

Horizontal stands, 7 sets. the material of horizontal shafts is 40Cr, and the shaft is treat with tempering, high frequency quench, accurate grinding, rust prevention, the material of stands is are

  • Vertical stands, 7 sets, the material of vertical shafts is 40Cr, and the shaft is treat with tempering, high frequency quench, accurate grinding, rust prevention, the material of stands is are HT200.
  • Horizontal shaft O.D. is Ф50mm, vertical shaft D. is Ф30mm.
  • Machine bed, 1 set.
  • Universal drive shaft connecting system, 1 sets.
  • Gear Box: ZhuJiang Brand with 1:30 ratio, 3 sets single thread type worm, and 3 sets of double thread type worm.

MCB: Schneider.

  • Vertical shaft clamp roll, 5 pcs.

Gear box transmission

Laser Welding system:

Vertical stands, 2 sets, the material of vertical shafts is 40Cr, and the shaft is treat with tempering, high frequency quench, accurate grinding, rust prevention, the material of stands is are HT200.

Vertical shaft O.D. is Ф30mm.

Welding stand: three direction adjustment.

Laser welding features:

Suitable for welding of circular welds of stainless steel, carbon steel and other work pieces;

In mass production, the welding quality is stable and the welding is beautiful;

The welding speed is steplessly adjustable, and the operation is simple and convenient

Model: LV-Z3000

Laser power: 3 000W

Welding head: automatic

Laser wavelength: 1080±5nm

Spot size: φ0.2-1.8mm

Welding depth: 2-5mm

Adjust-ability of output power (%): 10-100%

Here we check Laser welding shutter shaft tube rolling forming machine working video for your reference:

Also we also make other type shutter tube machine based on the following drawing profile, if you need, please contact us at any time.

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by zhongtuocn
2022年6月23日
IndustryMaterials88

Metal glazed tile roll forming machine

Metal glazed tile roll forming machine

Metal glazed tile roll forming machine is designed to make the metal step tile in batch fully automatic way. As the rolling forming machine is customized according to your customer requirements, this one we design in a best way, using the gearbox as transmission, molding frame and with energy tank to make sure it can work in a high speed and work quite a long time.

There is only one but key difference between a metal glazed roof tile and a regular metal roof panel: Steps! Generally speaking, a regular metal roof panel with steps is called a metal glazed roof tile! Therefore the key difference between a regular metal roof panel roll forming machine and a glazed tile roll forming machine lies at this situation that there is an extra hydraulic pressing equipment on a step tile roll forming machine to press steps on the roll formed roof panels. Take the following type for your reference:

Raw Material for Metal Roof Roll Forming Machine

Material type: Color coated Steel, Aluminum sheet

Thickness: 0.4-0.6(mm)

Yield Strength: 230-350MPa optional

Width: 1200/1220/1250(mm)

Metal glazed tile roll forming machine:

Machine working layout for your reference:

Features Metal glazed tile roll forming machine

  • This metal roof making machine series is for continuously roll forming and pressing step tiles sheets. The step length of these steel roofing machines can be set up and the depth of each step is adjustable. The cutting blade holder, we use the strong plate to make sure shearing powerful and long time to use.
  • The production speed of this series is about 7 to 12 meter per minute. Similar to the roof tile roll forming machines in stock, this metal roofing machine series also possess multiple patents under CE Certified and EUROPEAN quality standards. For making sure the shearing and stepping fast and powerful,we use the energy tank:

Prompt delivery of this model is available. The machine we design uses the strong molding frame of thickness 45mm. Strong shaft for long to use.

Now let us check the glazed tile overlapping effect:

We can promise, the machine will not scratch the surface of the coil and all the step at the same height. By this way, when you do the installation on the roofing, it looks more beautiful.

Now let us check the machine working video status for your reference:

This machine we have sent to Kenya, here are more popular types of glazed tile for your reference.

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by zhongtuocn
2022年6月22日
IndustryMaterials86

High quality metal roofing sheet machines to Bahrain

High quality metal roofing sheet machines to Bahrain

High quality metal roofing sheet machines to Bahrain is designed fully automatic type with hydraulic decoiler, gearbox rolling forming machine and automatic stacker. Here I will take the drawing profile we made for your reference to show you how the machine is designed:

For this drawing profile is quite popular in Bahrain, it uses the 122mm input coil width and then make the valid width 1000mm sheets. The wave height is 31.5mm.

Wave distance is 200mm with two ribs.

High quality metal roofing sheet machines design for your reference:

First Part: Hydraulic decoiler design:

  1. Equipped with world famous brand “Schneider” electrical parts safety and reliable.
  2. Easy to change.
    3.The operation of the equipment is more safe, reliable and stable.

Pneumatic braking system
1. Can stop the rotate of coil immediately when required, avoid unnecessary coil output.
2. Fast braking, more safer.
3. The matching high-speed forming machine needs faster uncoiling speed, and the pneumatic brake can provide greater braking force. Customers need to be equipped with their own compressed air source.

Series Details Parameter
Product sheet Raw material PPGI/GI
Material thickness 0.2-0.8 mm
Material feeding width 1100 mm
Product effective width 914.4 mm
Product cutting length Adjustable
Packing list-sliding profile roll forming machine
No. Name Unit Quantity Remark
Part 1 7 T decoiler with loading car set 1 Automatic
Part 2 Main roll forming machine set 1 Gear box drive
Part 3 PLC control station set 1 Delta brand
Part 4 hydraulic system set 1 For cutting
Part 5 Product automatic stacker set 1 6m length

Metal roofing sheet machines

  1. The plastic rubber roller at the feeding port can protect the paint surface from scratches and is convenient for feeding.

2. External gears increase the transmission speed to ensure the stability of the equipment.

3. Gear box transmission, speed up fast, ensure that the molding is completed with the minimum force, and increase the service life of the equipment.

Automatic stacker 6 meters or 12 meters optional:

1.Auto stakcer for reception of the cut profiles: allows free unloading of each cut profile and automatic placement on the stack of previously made products,

2.Stacking principle: the top sheet will not damage the sheet below, the profile of the sheet below will match the profile of the top sheet;

3.Unloading of the finished products (moving of the stack of finished products from the production line): mechanic, it will be possible to pick the stack using a fork-lift or in a similar manner (fork-lift will be provided by customer).

4.Max. Length of the sheet: 6000 mm

5.Max. Width of the sheet: 1250 mm

6.The thickness of stack: 300 mm

7.Unloading Power: pneumatic (the air pump is provided by the user)

8.Stack table is moveable (left-right)

9.Transmission power:3 kw

10.Drive of transmission by 1.0 inch double line chains

11.Color: blue or base on customer request

12.Stacker dimension:6500 mm×2100 mm×1600 mm

High quality metal roofing sheet machines to Bahrain working videos for your reference:

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by zhongtuocn
2022年6月20日
IndustryMaterials88

Motor shearing double layer machine for U.S.A R panel and Ag panel sheets

Motor shearing double layer machine for U.S.A R panel and Ag panel sheets

Motor shearing double layer machine for U.S.A R panel and Ag panel sheets is designed specially for U.S.A market. Different with other double layer machine, this one we use the motor shearing instead of hydraulic shearing.

Compared with hydraulic shearing, motor shearing is more faster. Meanwhile the shearing is not effected by the temperature.  Hydraulic shearing as the power comes from the hydraulic oil, when cold or hot and then the shearing is not so powerful.

But disadvantage of the motor shearing is not so powerful, it can not be used to handle quite thicker profiles. Here I will take a random popular drawing profile for your reference:

R-Panel major rib height is 1.25” while Ag Panel major rib height is .75”

R-Panel has major ribs 12” on center while Ag panel has major ribs 9” on center

R-Panel is a multi-use exposed fastener metal wall and roof panel that was originally designed for use in pre-engineered metal buildings. However, since its inception, the use of R-Panel has expanded into many other areas, such as residential metal roofing.

Motor shearing double layer machine design:

Motor shearing double layer machine features:

  1. The machine frame use high quality 350 H or 400 H steel with lifting hook and lifting holes on it.
  2. With cooling system and we use larger pump station to ensure the hydraulic oil can cycle on time.


3.Each roller has number and with keynotes on it:

Take a look at the drawings above and imagine them side by side on a building. Aesthetically, the visual appearance of the panel profile is the difference between the two panel types, which is why the final decision often comes down to personal preference.

Here Motor shearing double layer machine working videos for your reference:

Customer gave the feedback about the machine working in U.S. A:

Sample Book Click To Download

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by zhongtuocn
2022年5月31日
1653984517-Exterior-Wall-Cladding-Sheet-Roll-Forming-Machine.png
Industry未分类88

Steel Iron Aluminum Exterior Wall Cladding Sheet Roll Forming Machine

Description of Steel Iron Aluminum Exterior Wall Cladding Sheet Roll Forming Machine

The Steel Iron Aluminum Exterior Wall Cladding Sheet Roll Forming Machine could be used to make popular cladding wall panel in batch and fully automatic. The machine working speed could reach 25m/min.

 

Parameter of Steel Iron Aluminum Exterior Wall Cladding Sheet Roll Forming Machine

 

Type
Tile Making Materials
Use
Exterior Wall
Voltage
380V, 50HZ, 3phase
Weight
7000kg
Feeding Width
900mm
Tile Type
Color Steel, Glazed Steel, Aluminum
Production Capacity
25m/min
Dimension(L*W*H)
7.35*1.2*1.5
Rolling Thickness
0.3-1mm
Machine Test Report
Provided
Core Components
Pressure Vessel, Motor, Pump, Engine, PLC
Raw Material
45#Forged Steel
Shaft Material
45# Steel Outer Diameter 75mm
Cutting Blade Material
Cr12 Frequency Queching
Operation Panel
Delta Touch Screen
Life Time
at least 15 years

Features and Advantages Steel Iron Aluminum Exterior Wall Cladding Sheet Roll Forming Machine

1. The machine can do the punching the shap rolling forming together.
2. Punching could be done accurately and then it is easy for installation.
3. The machine does the rolling in the same height to make sure the 100% perfect shape.
4. Wall cladding panel is easy to install and do the connection.

 

Application of Steel Iron Aluminum Exterior Wall Cladding Sheet Roll Forming Machine

The Steel Iron Aluminum Exterior Wall Cladding Sheet Roll Forming Machine is used for exterior wall cladding. It is a  moeder design for residential house, and used a lot in Australia, New zealand, PNG etc. Taking into account environmental issues, Now people use steel sheet to replace the pvc one or wood one. Our wall cladding roll forming machine is designed to product weather board sheet. It is composed of manual decoiler,material feeding table,main roll forming,and automatic cutting.It is formed from prepainted galvanuzed coil,color coated gavalume etc.

I​​​​​​f you want to know more information, please contact us at any time.

 

 

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by zhongtuocn
2022年5月31日
Industry86

Automatic Hydraulic Metal Curving Criping Rolling Machine

Description of Automatic Hydraulic Metal Curving Criping Rolling Machine:

The hydraulic roofing sheet bending machine is hydraulic curving machine use the ready made rooftile sheets. First step to form the roof tile sheets by roll forming machine and then bend it by the curving machine.

Advantages of Automatic Hydraulic Metal Curving Criping Rolling Machine:

  1. This curving machine is hydraulic curving machine.
  2. Auto feeding,equipped with encoder.
  3. Frequency speed control.
  4. Control the tooth crimp space automaticall

Parameter of Automatic Hydraulic Metal Curving Criping Rolling Machine:

Applicable Industries Building Material Shops, Manufacturing Plant
Type Arching Machine
Use ROOF
Voltage As the customer’s requirement
Weight 1.2T
Key Selling Points Auyomatic
Tile Type Colored steel
Production Capacity 8-12m/min
Dimension (L*W*H) 1600mm*1300mm*1450mm
After-sales Service Provided Online support, Free spare parts, Video Technical Support

 

Application of Automatic Hydraulic Metal Curving Criping Rolling Machine:

The hydraulic roofing sheet bending machine is hydraulic curving machine use the ready made rooftile sheets, which is a vital part of a building.

 

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by zhongtuocn
2022年5月28日
1653698955-five-rib-2.jpg
IndustryMaterials9

Customized Strong High Tensile Five Rib Profile Roll Forming Machine

Introduction of Customized Strong High Tensile Five Rib Profile Roll Forming Machine:

Strong High Tensile Five Rib Profile is a strong, high tensile profile that is perfect for many different applications for domestic and commercial usage. Commonly used for low pitched roofs or long spans on commercial buildings as it has great weather resistance. It is made to last and is well known in the roofing industry for its versatility and reliability. It is tough, cost-effective and superb for design purposes.

Parameter of Customized Strong High Tensile Five Rib Profile Roll Forming Machine

Tile Type Colored Steel
Production Capacity 20-25m/min
Voltage 380v 50hz 3phase
Weight 2.5t
Type Tile Forming Machine
Use Roof &Wall
Dimension(L*W*H) 5.8*1.5*1.5m
Material PPGI GI
Cutting Blade Material Cr 12 Heat Treatment
Material of Rollers High 45# Forge Steel
Color Customized
Band Name Zhongtuo

Features and Benefits of Strong High Tensile Five Rib Profile:

1. 762mm cover and 27mm rib height
2. Available in 0.42BMT and 0.48BMT
3. Hi-tensile steel – strong and lightweight
4. 2º minimum pitch
5. Cut to length
6. Versatility – suitable for commercial/ industrial and residential roofing and wall cladding.

Application of Customized Strong High Tensile Five Rib Profile:

Strong High Tensile Five Rib Profile is a robust profile providing strength, versatility and economy.  It is the dominant choice for garages, shed and industrial buildings due to its clean lines, long spans, and ease of handling and installation. and it is also commonly used in wall cladding and fencing applications.

Color Range of Strong High Tensile Five Rib Profile: 

A wide range of standard colours is available with additional colours and coatings available on request.

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